Chemical Processing
Polymers are rapidly replacing metals and widely used in chemical plants due to unmatched corrosion resistance, cost savings, and longer service life. Demand surges for high-purity, chemically inert materials as industries shift toward aggressive solvents and acids.
Characteristics of Chemical Processing Applications:
✤ Extreme Aggression: Constant contact with acids (H₂SO₄, HCl), alkalis, solvents.
✤ High-Purity Needs: Zero contamination in pharma/food-grade processes.
✤ Thermal Stress: Temperatures from cryogenic (-40°C) to 150°C+.
✤ Safety Critical: Leak prevention in hazardous environments.
Materials must meet specific properties as below:
Critical Property Requirements:
✤ Chemical Resistance: Must pass ASTM D543 testing for target chemicals.
✤ Thermal Stability: No deformation at operating temps.
✤ Purity: USP Class VI/FDA compliance for pharma applications.
✤ Mechanical Strength: Resist cracking under pressure/vibration.
✤ Non-Contaminating: No leaching of additives.
Recommended Materials for Chemical Processing Applications:
✤ Containment: PP sheet-lined reaction tanks, PTFE-lined steel pipes
✤ Seals: FKM O-rings for acid pumps, PTFE valve stem packing
✤ Components: PEEK pump impellers, HDPE laboratory sinks
✤ Safety: FRP (epoxy glass) walkways, UHMWPE chute liners
✤ Electrical: Phenolic cotton terminal blocks in corrosive zones
✤ PEEK: Pump gears, sensor housings
✤ PTFE: Lined pipes, gaskets, labware
✤ PP: Chemical tanks, exhaust ducts
✤ HDPE: Pipe liners, drum containers
✤ PVC: Ventilation ducts, valves
✤ Rubber (FKM/EPDM): O-rings, expansion joints
✤ Epoxy Glass Sheets: Cable trays, transformer housings
✤ Phenolic Cotton Sheets: Switchgear panels
Our material specialist would help identify the right solutions for your application. Please kindly let us know your detailed requirements. We will get back to you soonest possible.
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