Applications

Polymers (rubber and plastics) play an important role in industrial manufacturing application. They are widely used in machine parts, sealing & gasketing, material handling, fluid handling, electrical components, and so on. 

Characteristics of Industrial Manufacturing Application:

✤ Harsh Environments: Exposure to chemicals, oils, greases, heat, cold, UV, moisture.

✤ High Stress: Parts endure friction, impact, vibration, abrasion, and constant load.

✤ Precision & Reliability: Downtime is costly; parts must function accurately and predictably.

✤ Long Service Life: Components need durability to minimize frequent replacement.

✤ Safety Critical: Failures can cause accidents (guards, seals, electrical parts).

✤ Cost Sensitivity: Efficiency and part longevity directly impact operating costs.

Materials must handle the following properties:

Key Property Requirements:

✤ Mechanical Strength: Tensile, compressive, and impact strength.

✤ Chemical Resistance: To oils, solvents, acids, alkalis, cleaning agents.

✤ Thermal Stability: Withstand operating temperatures (high and low).

✤ Wear & Abrasion Resistance: Long life under friction and scraping.

✤ Dimensional Stability: Maintain shape/size under load, heat, moisture.

✤ Low Friction Coefficient: Especially for moving parts.

✤ Electrical Properties: Insulation resistance, dielectric strength (for electrical parts).

✤ Flame Retardancy: Often required for safety (especially electrical/electronics).

✤ Ease of Fabrication: Machinability from stock shapes (sheet, rod, tube).

Recommended Materials for Industrial Manufacturing Application:

✤ Rubber: Seals, gaskets, vibration mounts, hoses, belts, rollers (oil/fuel resistance key).

✤ Nylon (PA): Gears, bearings, bushings, rollers, sprockets, wear pads (high strength, wear resistance).

✤ Acrylic (PMMA): Safety guards, inspection windows, lenses, light covers (clarity, impact).

✤ POM (Acetal): Precision gears, bearings, bushings, fasteners, pump parts (stiffness, low friction, dimensional stability).

✤ PP (Polypropylene): Chemical tanks, liners, labware, pipes, fittings (chemical resistance, low cost).

✤ PTFE (Teflon): Seals, gaskets, bearings, liners, slide plates (chemical/heat proof, lowest friction).

✤ PEEK: High-temp seals, bearings, pump/valve parts, insulators (exceptional strength/heat resistance).

✤ HDPE: Chemical tanks, cutting boards, material handling bins, pipes (chemical resistance, impact).

✤ UHMWPE: Wear strips, chain guides, hopper/chute liners, sprockets (extreme abrasion resistance).

✤ PET: Electrical insulators, packaging components, gears (stiffness, clarity, barrier).

✤ Polyimide: Extreme heat bearings, seals, insulators, aerospace parts (highest heat/chemical).

✤ PVC: Pipes, ducting, tank linings, profiles (chemical resistance, low cost, flame retardant options).

✤ PC (Polycarbonate): Safety shields, machine guards, sight glasses, lenses (high impact, clarity).

✤ Phenolic Cotton: Electrical insulators, gears, bearings (heat resistance, electrical, strength).

✤ Epoxy Glass (G10/FR4): Electrical panels, circuit boards, insulators, structural parts (strength, electrical, heat).

Our material specialist would help identify the right solutions for your application. Please kindly let us know your detailed requirements. We will get back to you soonest possible.